Preface:Nitrogen is one of the commonly used industrial gases in the industrial field, and it is extremely important in medical, food processing, electronics, and chemical processes. With the increasing demand for nitrogen applications, the importance of nitrogen generators as equipment capable of providing high-purity nitrogen is becoming increasingly prominent.

Understanding the correct maintenance knowledge of the nitrogen generator is very necessary. Good operating habits and regular maintenance can not only extend the normal service life of the equipment, reduce energy consumption, and lower maintenance costs, but also effectively avoid sudden failures and greatly reduce the negative impact of failures on production. Below, the editor will take you to understand the correct knowledge and methods of nitrogen generator maintenance.

Daily maintenance

Firstly,Regular cleaning is one of the steps for maintaining a nitrogen generator. Due to the long-term operation of the nitrogen generator, it is inevitable that various dirt will accumulate inside. Therefore, regular cleaning of the nitrogen generator can effectively prevent the impact of dirt on equipment performance. The main components that need to be cleaned regularly in a nitrogen generator areAutomatic drain, solenoid valve, pneumatic valveWait, please use professional cleaning agents for cleaning, and avoid using cleaning agents containing corrosive substances. When components are damaged, replace them in a timely manner. When cleaning, special attention should be paid to components such as filters and heat exchangers that are easily affected by dirt. When cleaning the nitrogen generator, the power should be disconnected first and wait for the machine to completely cool before proceeding with the operation.

Regular maintenance

Regularly replacing the filter element of the nitrogen generator is also one of the important maintenance items.The nitrogen generator uses a filter to remove impurities from the air and ensure the provision of pure nitrogen. Due to the gradual failure of the filter element over time, regular replacement of the filter element can ensure the normal operation of the equipment. Normally, it is recommended to replace the filter element every 6 months or when it reaches its capacity limit. In addition, the activated carbon process is a process of oil removal, which can reduce the oil content in the compressed air and avoid pollution and poisoning to the carbon molecular sieve of the nitrogen generator. It is recommended to replace the activated carbon of the nitrogen generator every 12 months. The oxygen analyzer probe P860 can accurately measure the oxygen content. It is recommended to replace it every 2 years to avoid misjudgment of the purity of the nitrogen generator and damage to the customer's product. To ensure the nitrogen purity and gas production of the nitrogen generator, it is recommended to replace the carbon molecular sieve of the nitrogen generator every 5 years.

In summary, good cleaning habits and regular maintenance can not only extend the service life of equipment, but also improve its work efficiency, ensure the continuous and stable supply of pure nitrogen to the nitrogen generator, and provide reliable support for industrial production. We hereby convey the following philosophy to you:

·The purpose of regular maintenance is to prevent faults rather than eliminate them

·The maintenance cost is much lower than the repair cost

·Regular maintenance can reduce the failure rate of equipment and avoid the impact on production when faults occur

·Regular maintenance can ensure energy efficiency

·Regular maintenance can extend the normal service life of equipment

·The comprehensive benefit of regular maintenance is to reduce production costs for a wide range of users

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